RecallRepo

1991 Plymouth Voyager Recalls

Recalls on record Updated July 2026

The 1991 Plymouth Voyager has 8 NHTSA recall campaigns affecting an estimated 5,433,240 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 624 complaints with NHTSA, most often about the service brakes, hydraulic. Last updated July 5, 2026.

Recall campaigns

STRUCTURE 99V213000 1999-09-02 1,318,189 affected
Defect

VEHICLE DESCRIPTION: MINI VANS. THE BOLTS USED TO ATTACH THE STRUT TO THE BODY AND THE REAR LIFTGATE CAN ACCUMULATE FATIGUE DAMAGE IF THREE FACTORS COMBINE. IF THE BOLT IS LOOSE, THE GAS STRUT IS OVER-PRESSURIZED, AND THE FREQUENCY OF OPENING AND CLOSING CYCLES IS HIGHER THAN FOR THE AVERAGE CUSTOMER, THE BOLT CAN…

Consequence

PERSONAL INJURY COULD OCCUR IF THE BOLTS BREAK ALLOWING THE LIFTGATE TO FALL SUDDENLY.

Remedy

DEALERS WILL INSPECT FOR LOOSE FASTENERS, IF THE FASTENERS ARE LOOSE, THE STRUT (AND INTEGRAL BOLTS) WILL BE REPLACED. IF THE BOLT SHOWS EVIDENCE OF TORQUE, THE BOLT WILL BE REMOVED, LARGER WASHERS WILL REPLACE THE EXISTING WASHER AND THE BOLT WILL BE REINSTALLED AND HAND TIGHTENED TO THE TARGET TORQUED.

VISIBILITY 99V189000 1999-07-16 828,559 affected
Defect

VEHICLE DESCRIPTION: MINIVANS. THE LEFT HAND WINDSHIELD WIPER PIVOT DRIVE ARM WAS NOT MECHANICALLY STAKED TO THE PIVOT SHAFT.

Consequence

THIS COULD ALLOW THE DRIVE ARM TO DISENGAGE FROM THE SHAFT LEADING TO A LOSS OF WIPER FUNCTION. THE DRIVER'S VISIBILITY WOULD BE IMPAIRED, INCREASING THE RISK OF A CRASH.

Remedy

DEALERS WILL REPLACE THE LEFT HAND SIDE WINDSHIELD WIPER PIVOT ASSEMBLY.

SEAT BELTS 97V148000 1997-09-09 1,100,000 affected
Defect

VEHICLE DESCRIPTION: PASSENGER MINI-VANS. COVERS ON THE SOLID STALK MOUNTED SEAT BELT BUCKLES CAN BECOME DISLODGED CAUSING THE RELEASE BUTTON TO STICK INSIDE THE COVER. THE BUCKLE WOULD THEN BE ONLY PARTIALLY LATCHED.

Consequence

IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.

Remedy

DEALERS WILL INSTALL A COVER RETAINING CLIP TO THE STALK MOUNTED BUCKLE COVER TO PREVENT DISLOCATION OF THE BUCKLE COVER.

SEAT BELTS 97V149000 1997-09-09 1,100,000 affected
Defect

VEHICLE DESCRIPTION: PASSENGER MINI-VANS. THE CENTER REAR SEAT, RIGHT OUTBOARD SIDE, SAFETY BELT ANCHOR HOOK CAN BECOME UNATTACHED FROM THE BODY ANCHOR POSITION.

Consequence

IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.

Remedy

DEALERS WILL REPLACE THE ANCHOR HOOK RETAINING CLIP WITH A REVISED PROFILE CLIP AND A COVER PLATE.

STEERING 96V229000 1996-11-18 675,000 affected
Defect

THE STEERING WHEEL ARMATURE STAMPING CAN CRACK AND SEPARATE FROM THE CENTER HUB ATTACHMENT TO THE STEERING COLUMN.

Consequence

IF THE STEERING WHEEL SEPARATES FROM THE CENTER HUB ATTACHMENT TO THE STEERING COLUMN, LOSS OF CONTROL CAN OCCUR INCREASING THE RISK OF AN ACCIDENT.

Remedy

DEALERS WILL INSPECT THE STEERING WHEEL FOR ARMATURE CRACKS IN THE CENTER HUB ATTACHMENT AREA. ANY STEERING WHEELS SHOWING CRACKS WILL BE REPLACED. ALL OTHER VEHICLES WILL HAVE A REINFORCEMENT PLATE INSTALLED TO PREVENT STEERING WHEEL SEPARATION IN THE EVENT CRACKING OCCURS.

SERVICE BRAKES, HYDRAULIC 96V099000 1996-06-13 321,000 affected
Defect

THE ABS HYDRAULIC CONTROL UNIT CAN EXPERIENCE EXCESSIVE BRAKE ACTUATOR PISTON SEAL WEAR CAUSING PUMP-MOTOR DETERIORATION.

Consequence

IF THIS CONDITION OCCURS, THE ABS FUNCTION COULD BE LOST AND REDUCED POWER ASSIST WOULD BE EXPERIENCED DURING VEHICLE BRAKING INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.

Remedy

DEALERS WILL TEST THE VEHICLE'S ANTI-LOCK BRAKE SYSTEM AND REPAIR THE VEHICLES IF NECESSARY. ALSO THE WARRANTY ON ALL ABS COMPONENTS WILL BE EXTENDED TO 10 YEARS OR 100,000 MILES (EXCEPT FOR THE BRAKE ACTUATOR PISTON ASSEMBLY AND THE PUMP-MOTOR ASSEMBLY WHICH WILL HAVE A LIFETIME COVERAGE). OWNERS WILL ALSO BE…

SERVICE BRAKES, HYDRAULIC 92V030000 1992-03-10 10,492 affected
Defect

THE ANTI-LOCK BRAKE SYSTEM HIGH PRESSURE PUMP MAY BE POROUS WHICH WILL RESULT IN BRAKE FLUID LEAKAGE.

Consequence

FLUID LEAKAGE EVENTUALLY CAUSES THE LOSS OF BOTH THEANTI-LOCK BRAKE SYSTEM AND HYDRAULIC ASSIST FOR THE BRAKE SYSTEM, RESULTING ININCREASED LIKELIHOOD OF BRAKE LOCKUP AND INCREASED STOPPING DISTANCES, WHICHCOULD RESULT IN A VEHICLE ACCIDENT.

Remedy

REPLACE THE ABS HIGH PRESSURE PUMP AND HIGH PRESSURE HOSE IF THE LAST SIX DIGITS OF THE BAR CODE LABEL ON THE PUMP ARE BETWEEN 052300 AND 059262.

SERVICE BRAKES, HYDRAULIC 91V191000 1991-11-01 80,000 affected
Defect

THE ANTI-LOCK BRAKE SYSTEM HIGH PRESSURE HOSE MAY LEAK OR DETACH AT ITS CRIMPED END FITTING RESULTING IN THE DISCHARGE OF HYDRAULIC FLUID.

Consequence

FLUID DISCHARGE EVENTUALLY CAUSES THE LOSS OF BOTH THEANTI-LOCK BRAKE SYSTEM AND HYDRAULIC ASSIST FOR THE BRAKE SYSTEM, RESULTING ININCREASED LIKELIHOOD OF BRAKE LOCKUP AND INCREASED STOPPING DISTANCES, WHICHCOULD RESULT IN A VEHICLE ACCIDENT.

Remedy

REPLACE THE ABS HIGH PRESSURE HOSE WITH A HOSE OF DIFFERENT DESIGN AND CONSTRUCTION.

Complaints by component

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
116
4crashes1injuries
SEAT BELTS:FRONT:ANCHORAGE
53
1crashes8injuries1deaths
POWER TRAIN:AUTOMATIC TRANSMISSION
35
1crashes
SEAT BELTS:FRONT:BUCKLE ASSEMBLY
28
1crashes1deaths
STRUCTURE:BODY:DOOR
28
1fires
ENGINE AND ENGINE COOLING:ENGINE
13
STEERING:HYDRAULIC POWER ASSIST:PUMP
12
VISIBILITY:GLASS, SIDE/REAR
12
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
11
VEHICLE SPEED CONTROL
11
1crashes
Total complaints624

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“Tl*the contact owns a 1991 plymouth voyager. The contact stated the bolt that held the strut on the passenger side of the liftgate fractured as it was closing. The contact stated that the liftgate was no longer operable. The contact received notification of nhtsa campaign id number: 99v213000…”

STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS · reported 2010-09-08

“Tl* the contact owns a 1991 plymouth voyager. The contact stated while driving at unknown speeds, the anti-lock braking system warning light illuminated on the dashboard. The dealer advised the abs system was defective and would need to be replaced, the repair was performed on the vehicle,…”

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP · reported 2010-03-10

“Brake failure 1991 plymouth van abs system failure pumps brake fluid out top fill caps while parked & runs battery down to dead also hard pedal at any time fails to stop abs system was repaired or replaced about 1999 dash warning go on & off at any time been dealer shop 4 weeks dispute lifetime…”

SERVICE BRAKES, HYDRAULIC · reported 2008-07-02

“Brake failure 1991 plymouth van abs system failure pumps brake fluid out top fill caps while parked & runs battery down to dead also hard pedal at any time fails to stop abs system was repaired or replaced about 1999 dash warning go on & off at any time been dealer shop 4 weeks dispute lifetime…”

EQUIPMENT · reported 2008-07-02

“Dt*: the contact stated the brakes do not work properly. While applying pressure the pedal felt spongy and must be pumped several times before the vehicle will stop. An nhtsa recall, # 96v099000 was performed on the vehicle concerning, the service brakes, hydraulic: antilock however, the recall…”

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP · reported 2006-06-13

“Vehicle died. Attempt to restart failed. Fire burst from under hood. Entire vehicle, inside and out, became engulfed in flames. Totally burned inside and out. Father able to get three small children out of vehicle without injuries. Ranger stated that fire started under dash.”

ELECTRICAL SYSTEM · reported 2005-12-24

“Smelled fuel, found fuel rail leaking at pressed joint leading to other side, car undriveable, not yet repaired. *jb”

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL · reported 2005-11-06

“Clock spring on steering column failed internally, causing steering wheel to lock up. This was during left turn. After rocking steering wheel back and forth, it would turn again with normal input forces, however the horn, cruise, and airbag are not operational after this incident. *ak”

AIR BAGS:FRONTAL · reported 2004-06-05

Defect investigations

Investigation EA94005 Opened 1994-01-31 · closed 1995-10-25

LIFTGATE LATCHES

LIFTGATE LATCHES IN THE SUBJECT VEHICLES HAVE FAILED IN LOW AND MODERATE SPEED IMPACTS RESULTING IN OCCUPANT EJECTIONS, INJURIES, AND FATALITIES.THERE ARE TWO FAILURE MODES ASSOCIATED WITH LATCH FAILURE: FORK BOLT-DETENT LEVER BYPASS, AND INERTIAL UNLATCHING.NHTSA ANALYSES OF CHRYSLER AND PEER MINIVANS TOOK THE FORM…

Investigation EA94028 Opened 1994-07-29 · closed 1996-06-24

ABS BRAKING SYSTEM FAILS

There is no summary currently available

Investigation EA95029 Opened 1995-09-26 · closed 1996-11-13

STEERING WHEEL SEPARATION

AFTER AN EXTENSIVE INVESTIGATION AND ANALYSIS, CHRYSLER HAS IDENTIFIED THE DEFECT AS A FATIGUE FAILURE, ORIGINATION IN THE HEAT AFFECTED REGION OF THE PROJECTION WELDS OF THE STEERING WHEEL HUB TO STEERING WHEEL ARMATURE ATTACHMENT.THE HUB IS THE PORTION OF THE STEERING WHEEL ASSEMBLY THAT CONNECTS IT TO THE STEERING…

Investigation EA96016 Opened 1996-06-28 · closed 1997-12-17

INCONSISTENT SAFETY BELT BUCKLE

safety belt buckle hosing slips down, pinching the red release button.owners report having trouble opening and closing them many allege belt unlatches while driving because of the release buttom

Investigation EA96027 Opened 1996-10-31 · closed 1997-05-16

ALLEGED REAR LIFTGATE SUPPORT FAILURE

THE RETAINER BOLT OF THE REAR LIFTGATE SUPPORT CYLINDERS MAY SHEAR RESULTING IN SUDDEN COLLAPSE OF THE REAR HATCH DOOR.

Investigation PE91093 Opened 1991-06-28 · closed 1991-10-23

ABS CONTROL FAILURE

There is no summary currently available

Investigation PE91094 Opened 1991-07-05 · closed 1991-11-26

BRAKING PERFORMANCE LOSS

ABS SYSTEM LEAKS ARE ALLEGED BY CONSUMERS WHICH RESULT IN COMPLETE BRAKEFAILURE. SEVERRE LEAKING OCCURS WHILE THE VEHICLE SITS FOR SEVERAL HOURSRESULTING IN COMPLETE LOSS OF FLUID. LEAKS ARE APPEARING IN BOTH THE HIGHAND LOW PRESSURE LINES POSSIBLY DUE TO A FAULTY SEAL OR COUPLING. ONECOMPLAINT ALLEGES FLUID BEING…

Investigation PE91094 Opened 1991-07-05 · closed 1991-11-26

BRAKING PERFORMANCE LOSS

ABS SYSTEM LEAKS ARE ALLEGED BY CONSUMERS WHICH RESULT IN COMPLETE BRAKEFAILURE. SEVERRE LEAKING OCCURS WHILE THE VEHICLE SITS FOR SEVERAL HOURSRESULTING IN COMPLETE LOSS OF FLUID. LEAKS ARE APPEARING IN BOTH THE HIGHAND LOW PRESSURE LINES POSSIBLY DUE TO A FAULTY SEAL OR COUPLING. ONECOMPLAINT ALLEGES FLUID BEING…

Investigation PE92028 Opened 1992-03-11 · closed 1992-07-20

SAFETY BLT ANCHORAGE BRKS

There is no summary currently available

Investigation PE92053 Opened 1992-06-08 · closed 1992-10-09

WINDOW SHATTERING

There is no summary currently available

Investigation PE93056 Opened 1993-06-09 · closed 1993-09-14

MELTED THROTTLE CABLES

There is no summary currently available

Investigation PE94024 Opened 1994-03-07 · closed 1994-07-29

ABS BRAKING SYSTEM FAILS

There is no summary currently available

Investigation PE96008 Opened 1996-01-25 · closed 1996-06-28

SAFETY BLT LATCH OPERATION

There is no summary currently available

Investigation PE96035 Opened 1996-05-06 · closed 1996-10-31

ALLEGED REAR LIFTGATE SUPPORT FAILURE

THE RETAINER BOLT OF THE REAR LIFT GATE SUPPORT CYLINDERS MAY SHEER RESULTING IN THE SUDDEN COLLAPSE OF THE REAR HATCH DOOR.

Investigation RQ99004 Opened 1999-04-19 · open

REAR LIFTGATE SUPPORT

ON MAY 7, 1997, CHRYSLER FILED A DEFECT INFORMATION REPORT TO RECALL 436,000 1992 DODGE CARAVAN/GRAND CARAVAN, PLYMOUTH VOYAGER/GRAND VOYAGER AND CHRYSLER TOWN AND COUNTRY VEHICLES TO REPAIR THE LIFTGATE SUPPORTS; SAFETY RECALL 97V-079.ODI HAD INVESTIGATION THE REAR LIFTGATE SUPPORT PROBLEM FOR 1991-1993 CHRYSLER…

Investigation RQ99004 Opened 1999-04-19 · open

REAR LIFTGATE SUPPORT

ON MAY 7, 1997, CHRYSLER FILED A DEFECT INFORMATION REPORT TO RECALL 436,000 1992 DODGE CARAVAN/GRAND CARAVAN, PLYMOUTH VOYAGER/GRAND VOYAGER AND CHRYSLER TOWN AND COUNTRY VEHICLES TO REPAIR THE LIFTGATE SUPPORTS; SAFETY RECALL 97V-079.ODI HAD INVESTIGATION THE REAR LIFTGATE SUPPORT PROBLEM FOR 1991-1993 CHRYSLER…

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 1991 Plymouth Voyager as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.