The 2004 Dodge Caravan has 1 NHTSA recall campaign affecting an estimated 681,000 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 83 complaints with NHTSA, most often about the fuel/propulsion system. Last updated July 5, 2026.
Recall campaigns
STEERING04V3860002004-08-05681,000 affected
Defect
ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.
Consequence
POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.
Remedy
DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Complaints by component
FUEL/PROPULSION SYSTEM
12
ELECTRICAL SYSTEM
6
FUEL SYSTEM, GASOLINE
6
SERVICE BRAKES, HYDRAULIC
6
1crashes1fires1injuries
STEERING
5
1fires
AIR BAGS
3
ENGINE
3
STRUCTURE
3
WHEELS
3
1crashes1fires
CHILD SEAT
2
Total complaints83
What owners report
Verbatim reports filed with NHTSA, lightly edited for readability and with personal
information removed.
“The vehicle was stationary. I was leaving work, when I sat in the driver's seat the seat broke and fell back. The broken part is actually the frame of the seat, not the tilt mechanism. The tubulation that comprised the seat frame catastrophically broke adjacent to the weldment. This part should…”
“Fuel leaking from top of fuel tank”
“Engine often hesitates after you have driven a few blocks after refueling. This form asks for a single specific date but this problem has happened every few weeks for the last year or so. Depending upon the traffic situation when the hesitation occurs, and accident could easily occur. My mechanic…”
“Intermittent horn turning on. Clockspring was replaced along with front control module. They think hornpad is at fault and will further short clockspring and front control module”
“Intermittent horn turning on. Clockspring was replaced along with front control module. They think hornpad is at fault and will further short clockspring and front control module”
“Intermittent horn turning on. Clockspring was replaced along with front control module. They think hornpad is at fault and will further short clockspring and front control module”
“As I went to stop the front wheels slid like they were on ice. I was on a public rd. [black top] I hit the car in front of me.”
“The airbag warning light is illuminated due to a malfunctioning clockspring. This disables the airbag system. This was recalled on earlier model caravans but has not been completed on 2001 and newer models which have the same issue. The light has been illuminated since vehicle purchase and has had…”
Defect investigations
InvestigationDP14002 Opened 2014-09-05 · closed 2015-04-06
Engine Stall After Refueling
This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand…
Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL,
FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 Dodge Caravan as of
July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page
contains ads and affiliate links. Full methodology.