The 2025 Volvo Ex90 has 3 NHTSA recall campaigns affecting an estimated 3,191 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 106 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.
Recall campaigns
STRUCTURE25V6540002025-09-301,119 affected
Defect
Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.
Consequence
A tailgate that suddenly drops can hit a person, increasing the risk of injury.
Remedy
Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved…
Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.
Consequence
A loss of headlight function while driving can reduce visibility and increase the risk of a crash.
Remedy
The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.
SEATS24V8690002024-11-1911 affected
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.
Consequence
An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury.
Remedy
Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.
Complaints by component
ELECTRICAL SYSTEM
27
UNKNOWN OR OTHER
13
FUEL/PROPULSION SYSTEM
10
POWER TRAIN
8
1crashes
SERVICE BRAKES
7
1injuries
VEHICLE SPEED CONTROL
7
FORWARD COLLISION AVOIDANCE: ADAPTIVE CRUISE CONTROL
4
LANE DEPARTURE: ASSIST
4
LANE DEPARTURE: WARNING
4
EXTERIOR LIGHTING
3
Total complaints106
What owners report
Verbatim reports filed with NHTSA, lightly edited for readability and with personal
information removed.
“When in reverse, the infotainment system allows a user to swipe down from the top of the screen to open the notification window which overlays the backup camera, and upon closing the notification window, the backup camera is dismissed and is no longer visible.”
“I have a 2025 volvo ex 90 in the us and I had the manufacturers tow hitch attached. The error: max trailer weight is 4,850lbs or 2,200kg, but tow ball weight is mistakenly listed as 220lbs instead of 485lbs or 220kg. Tow ball should be 10% of the trailer weight in the us. 4,850lbs or 2,200kg with…”
“The contact owns a 2025 volvo ex90. The contact stated that while exiting a parking lot, the contact selected drive(d); however, the vehicle reversed instead and crashed into a pole. There was no warning light illuminated prior to the failure. The contact stated that when the vehicle was being…”
“The one pedal drive function (regenerative braking) intermittently deactivates without warning after startup. This issue has occurred multiple times under normal driving conditions. When the accelerator is released, expected deceleration does not occur, resulting in reduced braking response. No…”
“Multiple times I have gotten a "park assistance fault - book a service" message while driving and the parking sensors stop working. The issue temporarily resolves itself only to reoccurring several days later. Took to service and they replaced the car computer and said they could to replicate the…”
“Multiple times I have gotten a "park assistance fault - book a service" message while driving and the parking sensors stop working. The issue temporarily resolves itself only to reoccurring several days later. Took to service and they replaced the car computer and said they could to replicate the…”
“Multiple times I have gotten a "park assistance fault - book a service" message while driving and the parking sensors stop working. The issue temporarily resolves itself only to reoccurring several days later. Took to service and they replaced the car computer and said they could to replicate the…”
“Built-in navigation application has on multiple occasions stopped working and stating "searching for gps". This causes a distraction and increases the chance of a crash because I now have to try to figure out what is going on while I was relying on the navigation to understand where I was going.”
Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL,
FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2025 Volvo Ex90 as of
July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page
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