2003 Terex Xt60 Recalls

Recalls on record Updated July 2026

The 2003 Terex Xt60 has 3 NHTSA recall campaigns affecting an estimated 11,680 vehicles. Recall repairs are always free at any authorized dealer. Last updated July 5, 2026.

Recall campaigns

STRUCTURE 16V233000 2016-04-21 1,332 affected
Defect

Terex South Dakota, Inc. (Terex) is recalling certain model year 2001-2003 XT52, XT55 and XT60 aerial devices manufactured January 1, 2001, to May 31, 2003. The affected trucks have aerial devices that may have been built with lower booms made of material of insufficient strength.

Consequence

Booms made from weaker materials may crack and fail, increasing the risk of injury to the boom operator or those nearby.

Remedy

Terex will notify owners, and dealers will inspect the lower boom to verify that it was made with the correct material. Any boom that was made with an improper material will be replaced, free of charge. The recall began on June 9, 2016. Owners may contact Terex customer service at 1-800-982-8975. Terex's recall…

EQUIPMENT 13V417000 2013-09-12 8,670 affected
Defect

Terex South Dakota, Inc. (Terex) is recalling certain model year 1997-2013 XT55 and XT60 Aerial Devices mounted on utility trucks. Cracks may develop around the lower boom hinge pin boss at the turntable.

Consequence

Cracks may cause unexpected motion of the boom and could cause the aerial platform to fall, resulting in personal injury.

Remedy

Terex will notify owners, and dealers will provide a preventative welding reinforcement, free of charge. The manufacturer has not yet provided a notification schedule. Owners are to continue to follow the inspection and repair process as detailed in NHTSA recalls 10V028 and 11V542. The safety recall began on…

EQUIPMENT 10V028000 2010-01-29 1,678 affected
Defect

TEREX TELELECT IS RECALLING CERTAIN MODEL YEAR 1998 THROUGH 2009 XT60 AERIAL DEVICES MOUNTED ON TRUCKS. THESE VEHICLES ARE USED TO ELEVATE PEOPLE INTO WORK AREAS UP TO 60 FEET IN THE AIR. CRACKS CAN DEVELOP AROUND THE LOWER BOOM HINGE PIN BOSS AT THE TURNTABLE WHICH CAN PROGRESS INTO FAILURE OF THE PLATES IF NOT…

Consequence

FAILURE OF THE PLATES WILL CAUSE UNEXPECTED MOTION OF THE BOOM AND COULD CAUSE THE PLATFORM TO FALL, RESULTING IN SERIOUS INJURY OR DEATH TO A PERSON STANDING ON THE PLATFORM.

Remedy

TEREX WILL NOTIFY OWNERS AND WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 5, 2010. OWNERS MAY CONTACT TEREX UTILITIES WARRANTY DEPARTMENT AT 1-605-884-3892.

Defect investigations

Investigation AQ15002 Opened 2015-06-22 · closed 2020-04-07

Terex reporting

This Audit Query (AQ15-002) was opened on June 22, 2015 to investigate the timing and scope of Terex South Dakota, Inc. (Terex)?s determination and notification to NHTSA of a safety defect, as well as Terex?s compliance with reporting requirements under the National Traffic and Motor Vehicle Safety Act and…

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2003 Terex Xt60 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.