The 1999 Plymouth Voyager has 4 NHTSA recall campaigns affecting an estimated 2,665,290 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 362 complaints with NHTSA, most often about the air bags. Last updated July 5, 2026.
Recall campaigns
AIR BAGS04V4800002004-10-06955,344 affected
Defect
ON CERTAIN MINIVANS, THE DRIVER'S AIR BAG MAY BECOME DISABLED DUE TO A FAILURE OF THE CLOCKSPRING, WHICH IS LOCATED IN THE HUB OF THE STEERING WHEEL.
Consequence
THIS CONDITION WILL MANIFEST ITSELF THROUGH ILLUMINATION OF THE AIR BAG WARNING LAMP, AND COULD EVENTUALLY RESULT IN A DRIVER'S AIR BAG OPEN CIRCUIT, IF THE PART IS NOT REPLACED IN A REASONABLE AMOUNT OF TIME.
Remedy
DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY ON ALL COVERED VEHICLES WITH 70,000 MILES OR LESS. FOR THOSE VEHICLES WITH MORE THAN 70,000 MILES, DAIMLERCHRYSLER WILL OFFER AN EXTENDED LIFETIME WARRANTY UNDER WHICH IT WILL REPLACE THE CLOCKSPRING AT NO CHARGE IF IT FAILS. DAIMLERCHRYSLER WILL ALSO REIMBURSE OWNERS…
SEAT BELTS02V0760002002-03-08545,311 affected
Defect
ON CERTAIN MINIVANS, SOME TRIM MATERIAL CAN LOOSEN AND DROP INTO THE REAR OUTBOARD SEAT BELT ASSEMBLY, CAUSING THE SEAT BELT TO BECOME INOPERATIVE.
Consequence
IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF PERSONAL INJURY.
Remedy
DEALERS WILL REPLACE THE TRIM WITH FOAM BLOCKERS AND INSPECT AND REPLACE ALL 3RD ROW SEAT BELT ASSEMBLIES. OWNER NOTIFICATION BEGAN JUNE 3, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT…
VEHICLE DESCRIPTION: MINI VANS BUILT WITH 3.3L AND 3.8L ENGINES HAVE FUEL RAILS WITH NITROLE RUBBER O-RING SEALS THAT CAN DEGRADE OVER TIME. FUEL LEAKAGE FROM THE UNDERHOOD FUEL INJECTION FUEL RAIL COULD RESULT, INCREASING THE LIKELIHOOD OF A VEHICLE FIRE.
Consequence
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy
DEALERS WILL INSTALL A SEAL ON THE VEHICLE FUEL RAILS TO PREVENT EXTERNAL LEAKAGE OF FUEL FROM THE FUEL RAIL CROSSOVER TUBE, SHOULD THE EXISTING O-RINGS CONTINUE TO DEGRADE. OWNER NOTIFICATION BEGAN ON JANUARY 25, 2002. DUE TO THE LARGE QUANTITY OF VEHICLES INVOLVED IN THIS CAMPAIGN, THE OWNER NOTIFICATION WILL BE…
VEHICLE DESCRIPTION: MINI VANS BUILT FOR FLEET SALES ONLY. THE HEADLAMP MODULE DOES NOT IDENTIFY THE PARK LAMP AS "DRL" AS REQUIREMENT OF FMVSS 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Consequence
THESE VEHICLES DO NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 108.
Remedy
ALL FLEET OWNERS/OPERATORS WILL BE MAILED NON-REMOVABLE DECALS WITH THE REQUIRED "DRL" LETTERS.
Complaints by component
AIR BAGS
39
1crashes5injuries
POWER TRAIN:AUTOMATIC TRANSMISSION
28
ENGINE AND ENGINE COOLING:ENGINE
23
AIR BAGS:FRONTAL
15
9crashes6injuries
ELECTRICAL SYSTEM:HORN
15
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
15
10fires1injuries
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
12
2crashes1injuries
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
10
ELECTRICAL SYSTEM:WIRING
8
4fires
VEHICLE SPEED CONTROL
8
4crashes1fires
Total complaints362
What owners report
Verbatim reports filed with NHTSA, lightly edited for readability and with personal
information removed.
“My car turned off while at a stop light twice, then on another occassion we were slowing down to make a right hand turn into the mall parking lot, it was hard to control but when it came to astop I turned the egnition on and it started again. I took it to lithia dodge here in corpus christi,tex…”
“Tl* the contact owns a 1999 plymouth voyager. The contact stated that fuel fumes emitted into the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 92,200.”
“There are instances where I am out and about and after returning the my vehicle I go in and when I start the vehicle it will start and shut itself off. Seems to happens when I use it frequently or on hotter days. Also the panel inside the car that tells you your speed the gas you have the gears…”
“I started engine put it in gear (drive) stepped on gas went about 40mph and I noticed the speedometer was not working and the needle was still at 0. I had to stop the vehicle put it in park turn it off turn it on again put it in drive and then it would work again. Every now and then this would…”
“Took a right turn out of parking lot.heard a groaning noise and the car wavered a little bit.when I got home,I noticed the front spring on the driver side was only about 1 inch away from making contact with the tire.I opened the hood and noted that where the strut is connected to the wheel…”
“Losing power steering from bumpy roads and during bad weather. This happened three times within a 30 day period... ...first, while changing lanes in city I noticed that the power steering was hard when I made a right turn, had to keep going with traffic, when I made the second right turn I…”
“I have seen on certain chrysler models, especially minivans, with the 2-pin floating caliper design that the surface of the steering knuckle where the brake pads ride wears away and can cause the affected wheel to lock up either during a stop or after the brake pedal is released. This is caused by…”
“Tl* the contact owns a 1999 plymouth voyager. The vehicle was parked when the contact noticed that the front driver side strut tower was severely rusted and corroded. The vehicle was taken to an independent repair shop where the contact was told that the failure was common. The vehicle was not…”
Defect investigations
InvestigationEA01007 Opened 2001-02-21 · closed 2002-11-22
AIR BAG CLOCKSPRING
There is no summary currently available
InvestigationEA04013 Opened 2004-06-04 · closed 2005-05-25
DRIVER AIR BAG CLOCKSPRING FAILURE
THE DRIVER AIR BAG CLOCKSPRING CAN DEVELOP AN OPEN-CIRCUIT CONDITION RESULTING IN NONFUNCTIONAL DRIVER-SIDE FRONTAL AIR BAG, HORN, CRUISE CONTROL (IF EQUIPPED), AND/OR STEERING WHEEL RADIO CONTROL (IF EQUIPPED).IN ITS OCTOBER 5, 2004 LETTER TO NHTSA, DAIMLERCHRYSLER STATED THAT IT WILL CONDUCT A SAFETY RECALL AND…
InvestigationEA99013 Opened 1999-06-11 · closed 2001-08-10
POST COLLISION FUEL SYSTEM
InvestigationPE99010 Opened 1999-02-03 · closed 1999-06-11
POST-COLLISION FUEL SYSTEM INTEGRITY
There is no summary currently available
InvestigationRQ00008 Opened 2000-03-09 · closed 2002-03-18
DC MINIVAN FUEL INJECTOR RAIL LEAK
There is no summary currently available
InvestigationRQ04001 Opened 2004-01-28 · closed 2004-06-04
DRIVER AIR BAG CLOCKSPRING FAILURE
COMPLAINTS REPORT AIR BAG WARNING LIGHT ILLUMINATES, AND THIS MAY BE ACCOMPANIED WITH A NON-FUNCTIONING HORN AND/OR CRUISE CONTROL (IF EQUIPPED).THIS IS INDICATIVE OF AN OPEN-CIRCUIT CLOCKSPRING FAILURE (RESULTS IN NON-FUNCTIONING DRIVER'S AIR BAG), SIMILAR TO THE FAILURE CONDITION THAT WAS THE SUBJECT OF…
Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL,
FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 1999 Plymouth Voyager as of
July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page
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