1999 Kawasaki Klr650 Recalls

No recalls on record Updated July 2026

No NHTSA recalls on record for the 1999 Kawasaki Klr650. That means NHTSA has no open safety campaign for this vehicle — it does not guarantee the absence of problems. Owners have filed 7 complaints with NHTSA, most often about the engine and engine cooling. Last updated July 5, 2026.

Complaints by component

ENGINE AND ENGINE COOLING:ENGINE
3
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
3
ENGINE AND ENGINE COOLING
1
Total complaints7

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“The 1986-2007 kawasaki klr650 motorcycle's tensioning system for the engine balancer shaft drive chain is unreliable, and a failure could lead to sudden engine lock-up and loss of vehicle control, potentially resulting in injury or fatality. The most troublesome parts of the balancer drive…”

ENGINE AND ENGINE COOLING:ENGINE · reported 2011-05-07

“Dt: the contact stated that the doohickey cracked on the motorcycle. The doohickey is an idler shaft lever which puts tension on the chain inside the engine. There were no warning or indicators of a problem. This was discovered by the contact when doing routine service. The motorcycle was…”

ENGINE AND ENGINE COOLING:ENGINE · reported 2005-05-21

“1999 kawasaki klr650 motorcycle balancer adjuster failure >engine lockup & loss of control . Parts & labor to repair $1211.81 repair date invoice date 5/24/05 invoice#99079450 hillside motorsports rt14 white river jct , vt 05001 maybe safety issue due to sudden engine lock up, bikes need recall…”

ENGINE AND ENGINE COOLING · reported 2004-10-10

“With less than 3,000 miles on my 1999 kawasaki klr 650, during a routine maintenance, a failed lever, idler shaft and spring was discovered and replaced with an after-market product. During this same maintenance activity, two other klr 650's were found to have suffered the same failure.”

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE · reported 2002-10-17

“I was riding along in traffic when the motor sized up locking the rear wheel almost getting me killed from the truck behind me. This is the second time this happend. In 1993 I bought a new klr650 and rode it till 1999 when the motor locked up one day when comming home from work. It cost me $200.00…”

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE · reported 2002-05-14

“In 1993 I bought a new skawasaki klr650it was always maintaind as per factory spec. No safety defect listed. *ak”

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE · reported 2002-05-12

“Balancer chain broke causing engine to lock up and lock up the rear wheel”

ENGINE AND ENGINE COOLING:ENGINE · reported 2000-05-12
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 1999 Kawasaki Klr650 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.