2004 Hyundai Sonata Recalls

Recalls on record Updated July 2026

The 2004 Hyundai Sonata has 1 NHTSA recall campaign affecting an estimated 188,282 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 288 complaints with NHTSA, most often about the suspension. Last updated July 5, 2026.

Recall campaigns

SUSPENSION 09V124000 2009-04-16 188,282 affected
Defect

HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA,…

Consequence

IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.

Remedy

DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER…

Complaints by component

SUSPENSION
53
1crashes
AIR BAGS
43
12crashes1fires11injuries
STRUCTURE:BODY
22
2crashes
ELECTRICAL SYSTEM
14
1crashes1fires
STEERING
13
STRUCTURE
13
9injuries
UNKNOWN OR OTHER
12
1crashes2injuries
LATCHES/LOCKS/LINKAGES
11
6injuries
WHEELS
10
1crashes
SERVICE BRAKES
7
3crashes2injuries
Total complaints288

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“2004 hyundai sonata gls front sub frame (k frame) has rusted out but I guess for certain vin numbers there was a recall. Mine has the same issue and has caused suspension issues with the control arms and axles, subframe has snapped due to rusting in michigan.”

STEERING · reported 2026-04-28

“2004 hyundai sonata gls front sub frame (k frame) has rusted out but I guess for certain vin numbers there was a recall. Mine has the same issue and has caused suspension issues with the control arms and axles, subframe has snapped due to rusting in michigan.”

UNKNOWN OR OTHER · reported 2026-04-28

“2004 hyundai sonata gls front sub frame (k frame) has rusted out but I guess for certain vin numbers there was a recall. Mine has the same issue and has caused suspension issues with the control arms and axles, subframe has snapped due to rusting in michigan.”

SUSPENSION · reported 2026-04-28

“On february, 16th 2026, I took my vehicle into the automotive shop for an oil change. They inspected the car as well and they found that the front passenger side of the vehicle subframe has a substantial amount of the metal rusted through. The file attached was a photo of the repair invoice from…”

SUSPENSION · reported 2026-02-16

“I got this car a hyundai sonata 2004 about 2 to 3 years ago. At first I didn't notice the problem until a couple months into me having the car I was on the freeway and it suddenly felt like I was out of control of my car and the back end was like swerving like I was pulling a trailer. And ever…”

SUSPENSION · reported 2025-08-14

“I got this car a hyundai sonata 2004 about 2 to 3 years ago. At first I didn't notice the problem until a couple months into me having the car I was on the freeway and it suddenly felt like I was out of control of my car and the back end was like swerving like I was pulling a trailer. And ever…”

WHEELS · reported 2025-08-14

“I got this car a hyundai sonata 2004 about 2 to 3 years ago. At first I didn't notice the problem until a couple months into me having the car I was on the freeway and it suddenly felt like I was out of control of my car and the back end was like swerving like I was pulling a trailer. And ever…”

UNKNOWN OR OTHER · reported 2025-08-14

“My 2004 sonata which was manufactured 05/07/04. Has front frame corrosion exactly like the 089 safety recall that hyundia issued already for 1998-2003. My car was manufactured a few months later and they are denying the repair because it doesn’t fall in their production dates.”

UNKNOWN OR OTHER · reported 2025-03-07

Defect investigations

Investigation EA08016 Opened 2008-08-21 · closed 2009-04-20

FRONT SUB-FRAME CORROSION

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT HYUNDAIIS CONDUCTING A SAFETY RECALL OF MODEL YEAR (MY) 1999 THROUGH 2004 HYUNDAI SONATA VEHICLES MANUFACTURED PRIOR TO NOVEMBER 20, 2003 THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE…

Investigation EA08016 Opened 2008-08-21 · closed 2009-04-20

FRONT SUB-FRAME CORROSION

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT HYUNDAIIS CONDUCTING A SAFETY RECALL OF MODEL YEAR (MY) 1999 THROUGH 2004 HYUNDAI SONATA VEHICLES MANUFACTURED PRIOR TO NOVEMBER 20, 2003 THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE…

Investigation EA08016 Opened 2008-08-21 · closed 2009-04-20

FRONT SUB-FRAME CORROSION

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT HYUNDAIIS CONDUCTING A SAFETY RECALL OF MODEL YEAR (MY) 1999 THROUGH 2004 HYUNDAI SONATA VEHICLES MANUFACTURED PRIOR TO NOVEMBER 20, 2003 THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE…

Investigation EA08016 Opened 2008-08-21 · closed 2009-04-20

FRONT SUB-FRAME CORROSION

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT HYUNDAIIS CONDUCTING A SAFETY RECALL OF MODEL YEAR (MY) 1999 THROUGH 2004 HYUNDAI SONATA VEHICLES MANUFACTURED PRIOR TO NOVEMBER 20, 2003 THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE…

Investigation EA08016 Opened 2008-08-21 · closed 2009-04-20

FRONT SUB-FRAME CORROSION

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT HYUNDAIIS CONDUCTING A SAFETY RECALL OF MODEL YEAR (MY) 1999 THROUGH 2004 HYUNDAI SONATA VEHICLES MANUFACTURED PRIOR TO NOVEMBER 20, 2003 THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE…

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 Hyundai Sonata as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.