The 2005 GMC Savana has 5 NHTSA recall campaigns affecting an estimated 654,204 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 16 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.
General Motors, LLC (GM) is recalling certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles equipped with wiring for an optional rear heating, ventilation, and air-conditioning (HVAC) system. When the HVAC blower motor circuit is left unused with exposed connectors and wiring, the…
Consequence
An overheated electrical circuit increases the risk of a fire.
Remedy
Dealers will properly seal the rear HVAC blower motor circuits at the left side B-pillar, free of charge. Owner notification letters were mailed May 2, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GMC's number for this recall is N222386050.
MAIN MOBILITY IS RECALLING 185 MODEL YEAR 2005 THROUGH 2009 CHEVROLET EXPRESS AND GMC SAVANA VANS MANUFACTURED BETWEEN APRIL 1, 2005 AND JUNE 25, 2009, EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM…
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
MAIN MOBILITY IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR MAIN MOBILITY AT 1-716-759-6811.
MAIN MOBILITY IS RECALLING 185 MODEL YEAR 2005 THROUGH 2009 CHEVROLET EXPRESS AND GMC SAVANA VANS MANUFACTURED BETWEEN APRIL 1, 2005 AND JUNE 25, 2009, EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM…
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
MAIN MOBILITY IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR MAIN MOBILITY AT 1-716-759-6811.
SEAT BELTS05V5580002005-12-19425,593 affected
Defect
ON CERTAIN FULL-SIZE PASSENGER, CARGO, OR CUTAWAY VANS, THE FRONT AND REAR SEAT BELT BUCKLES WILL NOT LATCH OR WILL NOT UNLATCH.
Consequence
IN THE EVENT OF A CRASH, A SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Remedy
DEALERS WILL INSPECT THE BUCKLES AND, IF FOUND TO BE INOPERATIVE, THE ENTIRE BUCKLE ASSEMBLY WOULD BE REPLACED. FOR BUCKLES FOUND TO BE OPERATIVE, DEALER WILL REPLACE ONLY THE UPPER BUCKLE COVER. THE RECALL WILL BE CONDUCTED IN PHASES. THE FIRST PHASE MAILING BEGAN DURING MARCH 2006. OWNERS MAY CONTACT…
SERVICE BRAKES, HYDRAULIC05V0430002005-02-0877,411 affected
Defect
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
Consequence
IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD…
Remedy
DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER…
Complaints by component
ELECTRICAL SYSTEM
2
SERVICE BRAKES, HYDRAULIC
2
STEERING
2
TIRES
2
EQUIPMENT:APPLIANCE:AIR CONDITIONER
1
LATCHES/LOCKS/LINKAGES
1
SEAT BELTS:FRONT
1
STRUCTURE
1
STRUCTURE:BODY
1
SUSPENSION
1
Total complaints16
What owners report
Verbatim reports filed with NHTSA, lightly edited for readability and with personal
information removed.
“I had a new front windshield sold by pgw installed by coughlin auto glass in deer lodge montana in november - december 2022. I immediately noticed that the windshield did not allow red light to pass through the tinted area. This is most likely due to a manufacturing defect and is dangerous.…”
“While driving on bumpy road at 30 miles / hour car turns off. I could not turn, power steering locked. Car eventually stopped in the middle of the busy road and I brake, changed gears to park. I turn ignition key off and then turned it on again. This happen a few times. I try to avoid bumpy areas.…”
“While driving on bumpy road at 30 miles / hour car turns off. I could not turn, power steering locked. Car eventually stopped in the middle of the busy road and I brake, changed gears to park. I turn ignition key off and then turned it on again. This happen a few times. I try to avoid bumpy areas.…”
“Tire "definity dakota" had defected just for 20,000 mi. *tr”
“Side cargo rear door hinges siezed and bent after opening. Now it does not close properly (alignment from hinge), causing front side cargo door to stay open at all times. Rear door is over 1" out of position, preventing front door from closing and engaging latch. If rear door is opened, it does…”
“Side cargo rear door hinges siezed and bent after opening. Now it does not close properly (alignment from hinge), causing front side cargo door to stay open at all times. Rear door is over 1" out of position, preventing front door from closing and engaging latch. If rear door is opened, it does…”
“Tl* the contact owns a 2005 gmc savana. While traveling at 20 mph, the contact applied the brakes and the vehicle began to shake and vibrate excessively. The vehicle was taken to a local mechanic where the rear brake pads and rotors where replaced. There were no prior warnings of the failure. The…”
“Tl*the contact owns a 2005 gmc savana. While attempting to activate the air conditioning system the contact noticed that vehicle would not become cool. The vehicle was taken to a local mechanic where the contact was informed that the cooling lines needed to be replaced due to a leak. There were no…”
Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL,
FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2005 GMC Savana as of
July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page
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