2004 GMC Envoy Xuv Recalls

No recalls on record Updated July 2026

No NHTSA recalls on record for the 2004 GMC Envoy Xuv. That means NHTSA has no open safety campaign for this vehicle — it does not guarantee the absence of problems. Owners have filed 197 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.

Complaints by component

ELECTRICAL SYSTEM
46
1fires
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
32
FUEL SYSTEM, GASOLINE
17
AIR BAGS
9
3crashes2injuries
FUEL/PROPULSION SYSTEM
8
VEHICLE SPEED CONTROL
8
LATCHES/LOCKS/LINKAGES
7
1injuries
ENGINE
5
EXTERIOR LIGHTING
5
VISIBILITY
4
Total complaints197

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“The third brake light connections located in the rear tailgate are severely corroded and will not light up when braking. This condition does not allow passing of state inspection. The entire brake light assembly and wire harness must to replaced to pass state vehicle inspection. This condition is…”

ELECTRICAL SYSTEM · reported 2017-04-27

“Tl* the contact owns a 2004 gmc enclave xuv. The contact stated that while driving about 55 mph, the low beam lights failed to illuminate. The vehicle was taken to an independent mechanic, where the failure was not duplicated. The manufacturer was not made aware of the failure. The failure…”

EXTERIOR LIGHTING:HEADLIGHTS · reported 2017-04-15

“I was doing a rear brake job and smelled gasoline, so I went under the vehicle and observed there was a wet spot on the rear of the fuel tank. Upon closer examination I found the inlet part of the fuel tank was broken and allowing fuel to exit the tank, can we say fire risk, so I went online to…”

FUEL/PROPULSION SYSTEM · reported 2017-02-10

“Vehicle has had strong odor or raw fuel coming from driving side wheel well. Had mechanic check this out and I was told this has a fuel leak near the fuel filter / filler neck and possible gas tank issue which is close to the exhaust pipe. This is a known issue from gm owners but recall has not…”

FUEL SYSTEM, GASOLINE · reported 2016-09-01

“2004 envoy xuv, impeccably maintained, car was parked in my drive way and I started it to go to the store and it started chugging and then almost died, but then went back to normal but the service engine soon and reduced engine power lights illuminated on dash.turned off engine. Restarted, and the…”

ENGINE · reported 2015-08-15

“Started smelling gas, started dripping fuel. After investigating the fuel lines coming out of the fuel pump were severely corroded at the top of the gas tank. Dripping gas could have caught fire. Learned there was a tsb on this and extended warrenty due to corrosion of fuel lines. The warrenty was…”

FUEL/PROPULSION SYSTEM · reported 2015-07-07

“Tl* the contact owns a 2004 gmc envoy xuv. While driving, the contact smelled fuel. The vehicle was taken to an independent mechanic who stated that the fuel pump was corroded and the odor was a result of a fuel leak. The vehicle was not repaired. The manufacturer was notified of the failure. The…”

FUEL/PROPULSION SYSTEM · reported 2015-06-08

“After refueling the vehicle, a strong odor of gasoline was present and the "service vehicle soon" light was lit. Using the on-star vehicle diagnostic service, the diagnostic code indicated a fuel system leak or loose gas cap. However, upon inspecting the vehicle it was found that the fuel tank…”

FUEL/PROPULSION SYSTEM · reported 2015-04-03

Defect investigations

Investigation PE05006 Opened 2005-02-04 · closed 2005-05-06

TURN SIGNAL FAILURES

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL…

Investigation PE05006 Opened 2005-02-04 · closed 2005-05-06

TURN SIGNAL FAILURES

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL…

Investigation PE05006 Opened 2005-02-04 · closed 2005-05-06

TURN SIGNAL FAILURES

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL…

Investigation RQ17002 Opened 2017-04-24 · closed 2021-03-29

Loss of Headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy…

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 GMC Envoy Xuv as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.