The 2019 Ford Fusion Energi has 1 NHTSA recall campaign affecting an estimated 2,108 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 148 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.
Ford Motor Company (Ford) is recalling certain 2019 Fusion Energi Hybrid models. The affected vehicles may not adequately protect against direct and indirect contact of high voltage sources during normal operation. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) number 305,…
Consequence
Potential contact with high voltage sources increases the risk of injury.
Remedy
Ford will notify owners, and dealers will install a Bus Electrical Center (BEC) cover over the high voltage fuses, free of charge. The recall began April 2, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19C05.
Complaints by component
ELECTRICAL SYSTEM
100
2fires1injuries
ENGINE
10
FUEL/PROPULSION SYSTEM
9
UNKNOWN OR OTHER
8
1fires
POWER TRAIN
5
COMMUNICATION:MANUFACTURER TELEMATICS
2
SERVICE BRAKES
2
VEHICLE SPEED CONTROL
2
COMMUNICATION: AUTO CRASH NOTIFICATION
1
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM)
1
Total complaints148
What owners report
Verbatim reports filed with NHTSA, lightly edited for readability and with personal
information removed.
“The contact owns a 2019 ford fusion energi. The contact received notification of nhtsa campaign number: 23v44000 (electrical system); however, the part to do the recall repair was unavailable. The contact stated that the vehicle was taken to the dealer where it was confirmed that the hv battery…”
“The contact owns a 2019 ford fusion energi. The contact received notification of nhtsa campaign number: 23v440000 (electrical system); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable…”
“See attached document for complaint”
“1. What component or system failed or malfunctioned, and is it available for inspection upon request? Answer: the hybrid system/battery caught fire. The vehicle is with the insurance company allstate, I believe should be available for inspection upon request. 2. How was your safety or the safety…”
“1. What component or system failed or malfunctioned, and is it available for inspection upon request? Answer: the hybrid system/battery caught fire. The vehicle is with the insurance company allstate, I believe should be available for inspection upon request. 2. How was your safety or the safety…”
“The contact owns a 2019 ford fusion energi. The contact received notification of nhtsa campaign number: 23v440000 (electrical system); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable…”
“The contact owns a 2019 ford fusion energi. The contact received advance notice notification from the dealer that a failure with the charging system might cause the vehicle to catch on fire however, the part to repair the charging system was not available. The dealer was contacted; however, the…”
“The contact owns a 2019 ford fusion energi. The contact received notification of nhtsa campaign number: 23v440000 (electrical system) however, the part to do the recall repair was not yet available. The local dealer was not contacted. The contact stated that the manufacturer had exceeded a…”
Defect investigations
InvestigationDP22005 Opened 2023-01-27 · closed 2023-08-07
Pedestrian alert sounds
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for…
Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL,
FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2019 Ford Fusion Energi as of
July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page
contains ads and affiliate links. Full methodology.