2005 Ford E-450 Recalls

Recalls on record Updated July 2026

The 2005 Ford E-450 has 6 NHTSA recall campaigns affecting an estimated 183,163 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 41 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.

Recall campaigns

EQUIPMENT 19V401000 2019-05-29 22 affected
Defect

VCI Emergency Vehicle Specialists (VCI) is recalling certain 2017-2018 Ford F-550, 2014 E-350 and E-450, 2015 F-250 and F-450, 2016 E-450, 2017 E-350, F-450 and E-450, 2018 F-350, 2010 E-450, 2005-2006 E-450, 2009 E-450 and Chevrolet C4500-based Type I and Type III ambulances equipped with ASA Electronics Voyager…

Consequence

The driver may inadvertently turn the wrong direction to avoid an object behind the vehicle, increasing the risk of a crash.

Remedy

VCI Emergency Vehicle Specialists will work with ASA to notify the owners, and remedy the displays, free of charge. The recall began May 9, 2019. Owners may contact ASA Electronics at 1-800-384-4400.

EQUIPMENT ADAPTIVE/MOBILITY 08V644000 2008-12-05 1 affected
Defect

NEW YORK BUS SALES IS RECALLING 1 RICON WHEELCHAIR LIFT WHICH IT INSTALLED ON A FORD SCHOOL BUS, MODEL E450. THE VEHICLE FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A…

Consequence

THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.

Remedy

NEW YORK BUS SALES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR NEW YORK BUS SALES AT 1-315-687-3969.

EQUIPMENT ADAPTIVE/MOBILITY 08V643000 2008-12-04 1 affected
Defect

NEW YORK BUS SALES IS RECALLING 1 RICON WHEELCHAIR LIFT WHICH IT INSTALLED ON A FORD SCHOOL BUS, MODEL E450. THE VEHICLE FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE…

Consequence

THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.

Remedy

NEW YORK BUS SALES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR NEW YORK BUS SALES AT 1-315-687-3969.

EQUIPMENT ADAPTIVE/MOBILITY 08V519000 2008-10-06 133 affected
Defect

MOBILITYWORKS IS RECALLING 133 MY 2005-2006 FORD E250, MY 2000, 2004-2006 E350, MY 2000, 2005 E450, MY 2005-2006 GMC 2500, GMC 3500, AND MY 2006 DODGE 2500 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403,…

Consequence

A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.

Remedy

MOBILITYWORKS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR MOBILITYWORKS AT 1-800-769-8267.

ELECTRICAL SYSTEM 05V270000 2005-06-10 180,104 affected
Defect

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence

SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy

DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

EQUIPMENT 04V603000 2004-12-20 2,902 affected
Defect

CERTAIN CUT-AWAY INCOMPLETE TRUCKS EQUIPPED WITH LT225/75R16E TIRES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, 'TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS.' THE TIRE PRESSURE IS INCORRECTLY LISTED ON THE LABEL FOR THE REAR TIRES.

Consequence

AT THE INCORRECTLY STATED PRESSURE, THE REAR TIRES ARE UNABLE TO SUPPORT THE GROSS AXLE WEIGHT RATING (GAWR) FOR THE REAR AXLE.

Remedy

OWNERS AND DEALERS WILL BE MAILED SUPPLEMENTARY TIRE LABELS CONTAINING THE CORRECT REAR TIRE INFLATION INFORMATION. THE RECALL BEGAN ON JANUARY 11, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Complaints by component

ELECTRICAL SYSTEM
3
1fires
ENGINE
3
TIRES
3
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
2
2crashes3injuries
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
2
1crashes
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
1
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
1
1fires
ELECTRICAL SYSTEM:WIRING
1
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
1
1fires
ENGINE AND ENGINE COOLING
1
Total complaints41

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“This vehicle is a motorhome, build on the 2005 e450 cab/chassis with a gas v10 engine. While driving in a single lane construction zone on the interstate the electronic throttle body system failed, and the engine suddenly stopped responding to the accelerator pedal. As a result the vehicle…”

ENGINE · reported 2018-06-16

“Tl* the contact owns a 2005 ford e-450 chinook motorhome equipped with michelin ltx m/s2 tires, size: lt225/75/r16. While driving 45-50 mph, the tread separated from the rear passenger outside tire. The contact stated that three of the four other tires also showed signs of tread separation. The…”

TIRES:TREAD/BELT · reported 2017-09-27

“2013 during highway driving the brake caliper on the left rear stuck holding the brake pads against the disk. I noticed it when stopping for gas. As I removed the gas cap I saw considerable smoke rising around that left dual wheel. The wheel and tire was too hot to touch. Smoke got worse and…”

SERVICE BRAKES · reported 2015-12-28

“2005 ford e-450. Consumer writes in regards to throttle body failure. *smd the consumer stated the throttle body failed, without warning and there was no acceleration. Also, the check engine light illuminated. The throttle body was replaced at a cost of $ 682.”

VEHICLE SPEED CONTROL · reported 2014-04-05

“2005 ford e-450. Consumer writes in regards to throttle body failure. *smd the consumer stated the throttle body failed, without warning and there was no acceleration. Also, the check engine light illuminated. The throttle body was replaced at a cost of $ 682.”

ENGINE · reported 2014-04-05

“On 5/19/2010 I purchased 6 chaparral tires size 2257516 for my 2005 dutchmen class c motorhome on a ford e450 chassis. While on a vacation trip to the west the 4 rear tires developed blisters. This initiated replacing all 4 of them. We decided to replace the front tires also because of the danger.…”

TIRES · reported 2013-09-11

“I recently had three (3) bf goodrich tires (225/75r16e bfg comml) on my rv separate within 1,000 miles of each other. These tires were less than 3 years old - 2 failed with less than 10,000 miles and 1 failed within 11,000 miles of purchase. At the time of the separations we were in rural southern…”

TIRES · reported 2013-05-17

“Tl* the contact owns a 2005 ford e-450. The contact stated that the tire pressure ratings were conflicting. The rim label indicated that the recommended tire pressure was 60 pounds and the label on the frame indicated 80 pounds. The contact did not call the manufacture to inquire about the…”

WHEELS · reported 2013-04-26

Defect investigations

Investigation PE09055 Opened 2009-12-07 · closed 2010-04-21

HVAC Switch Failures

ODI has received 1 complaint and reports from 4 transportation fleets alleging 182 switch failures.Each fleet operates mini buses built on a Ford E350 or E450 cutaway chassis.The OEM HVAC blower switches have melted, smoked, burned or experienced open flame and become inoperable on vehicles in each fleet.Some drivers…

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2005 Ford E-450 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.