2003 Chevrolet C4500 Recalls

Recalls on record Updated July 2026

The 2003 Chevrolet C4500 has 1 NHTSA recall campaign affecting an estimated 952 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 7 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.

Recall campaigns

SUSPENSION 02V202000 2002-07-26 952 affected
Defect

CERTAIN MEDIUM DUTY TRUCKS EQUIPPED WITH 11,000 LB. REAR AXLE HAVE A CONDITION WHERE THE REAR AXLE ANCHOR PLATE MAY FRACTURE. AS THE ANCHOR PLATE FRACTURES, THERE IS AN AUDIBLE "BANG." IF THIS INDICATION OF A CONDITION REQUIRING THE DRIVER'S ATTENTION WENT UNNOTICED OR WAS IGNORED, AND UNDER CERTAIN REBOUND,…

Consequence

IF THIS HAPPENS WHILE THE VEHICLE IS MOVING, A CRASH COULD RESULT.

Remedy

DEALERS WILL INSTALL A NEW REAR AXLE ANCHOR PLATE AND SPACER. OWNER NOTIFICATION BEGAN AUGUST 16, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT…

Complaints by component

ELECTRICAL SYSTEM
2
ENGINE AND ENGINE COOLING:ENGINE
2
1crashes
ENGINE AND ENGINE COOLING:COOLING SYSTEM
1
FUEL SYSTEM, GASOLINE
1
SUSPENSION
1
1crashes
Total complaints7

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“After months of hard starting the engine, thinking it was the cold weather, older glow plugs, it turned out to be not enough pressure in the fuel system. The fuel injectors are leaking diesel fuel into the crankcase. Chevy has know of this problem for some time. They want 4500.00 to replace the…”

FUEL SYSTEM, GASOLINE · reported 2011-08-01

“Dt*: the contact stated when driving at any speed, the vehicle stalled intermittently. When the ignition was turned off, the vehicle would restart without a problem. The dealership replaced the fuel pump and exchange pump, although this helped the stalling, it did not correct the problem. The…”

ENGINE AND ENGINE COOLING:ENGINE · reported 2006-02-22

“The 2003 chevrolet kodiak c-4500 crew cab truck comes standard with a factory installed exhaust brake. When the brake is engaged, no brake lights come on at the rear of the vehicle. This size truck is commonly used to haul rv trailers, fifth wheel trailers and horse trailers. Since the brake…”

ELECTRICAL SYSTEM · reported 2005-08-03

“While driving 60 mph vehicle stalled. Consumer was unable to restart vehicle, and had it towed to the dealer for inspection. Mechanic determined that the temperature sensor needed to be replaced, and replaced it. However, the problem recurred, and vehicle was taken back to the dealer . Mechanic…”

ELECTRICAL SYSTEM · reported 2004-08-28

“While driving 60 mph vehicle stalled. Consumer was unable to restart vehicle, and had it towed to the dealer for inspection. Mechanic determined that the temperature sensor needed to be replaced, and replaced it. However, the problem recurred, and vehicle was taken back to the dealer . Mechanic…”

ENGINE AND ENGINE COOLING:COOLING SYSTEM · reported 2004-08-28

“Consumer complained about an engine problem. It did not maintain the throttle. Engine went into neutral without a cause. Also, a suspension problem due to bolts placed in upside down position which caused vehicle to flip. Wires and plastic bolt holders melted.*ak”

ENGINE AND ENGINE COOLING:ENGINE

“Consumer complained about an engine problem. It did not maintain the throttle. Engine went into neutral without a cause. Also, a suspension problem due to bolts placed in upside down position which caused vehicle to flip. Wires and plastic bolt holders melted.*ak”

SUSPENSION
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2003 Chevrolet C4500 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.