The 1991 Blue Bird Conventional has 6 NHTSA recall campaigns affecting an estimated 68,336 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 7 complaints with NHTSA, most often about the fuel/propulsion system. Last updated July 5, 2026.
Recall campaigns
ENGINE AND ENGINE COOLING07V3980002007-08-301,847 affected
Defect
CERTAIN BLUE BIRD CONVENTIONAL SCHOOL BUSES BUILT WITH AN OPTIONAL FIREWALL HEATER HOSE CONNECTOR ON THE DRIVER'S SIDE OF THE BUS AND MANUFACTURED FROM NOVEMBER 21, 1985, THROUGH SEPTEMBER 14, 1993.
Consequence
IN THE EVENT THE HEATER HOSE RUPTURE SOR THE HOSE CONNECTION SEPARATES, HOT ENGINE COOLANT MAY CONTACT THE DRIVER AND MAY CAUSE INJURY.
Remedy
BLUE BIRD WILL NOTIFY OWNERS AND REPAIR THESE BUSES BY INSTALLING A METAL PROTECTIVE SHIELD OVER THE HEATER HOSES FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 15, 2008. OWNERS CAN CONTACT BLUE BIRD AT 478-822-2242.
SEATS99V0180001999-06-1541,260 affected
Defect
VEHICLE DESCRIPTION: SCHOOL BUSES. THE WALL SIDE ATTACHING BOLTS FOR SOME OF THE PASSENGER SEATS MAY HAVE BEEN INSTALLED TOO CLOSE TO THE EDGE OF THE SEAT LEDGE AND IN THE WRONG ATTACHING HOLE RESULTING IN WEAKENING OF THE SEAT LEDGE AT THE ATTACHMENT POINTS.
Consequence
IN THE EVENT OF A FRONTAL CRASH, THE REAR ATTACHING BOLT OF THESE SEATS COULD PULL OUT OF THE SEAT LEDGE INCREASING THE RISK OF INJURY TO THE SEAT OCCUPANT.
Remedy
BLUE BIRD WILL FURNISH TO DISTRIBUTORS AND OWNERS, PARTS AND INSTRUCTIONS NECESSARY TO STRENGTHEN THE PASSENGER SEAT ATTACHMENT AT THE WALL SIDE.
STRUCTURE96V0730001996-05-0318,000 affected
Defect
PASSENGER'S CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE FORWARD HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy
OWNERS WILL BE DIRECTED TO REMOVE ALL FORWARD HANDRAILS. PROVISIONS WILL BE MADE FOR THOSE OWNERS OPERATING IN STATES WHICH MANDATE A FORWARD HANDRAIL THAT A REPLACEMENT HANDRAIL WILL BE PROVIDED.
A WELD IN THE DOOR LOCK ASSEMBLY USED ON REAR AND/OR SIDE EMERGENCY DOORS CAN BE OVERSTRESSED AND BREAK. WHEN THIS OCCURS, A CLOSED DOOR CANNOT BE OPENED, OR IF OPEN IT CANNOT BE LATCHED.
Consequence
AN EMERGENCY DOOR THAT WILL NOT OPEN PRESENTS ANINCREASED RISK OF INJURY TO PASSENGERS ATTEMPTING TO LEAVE A BUS IN ANEMERGENCY SITUATION. A DOOR LOCK WHICH WILL NOT CLOSE PRESENTS A RISK OF APASSENGER ACCIDENTALLY FALLING OUT OF THE BUS.
THE ELECTRIC VANDAL LOCK CENTER PLUNGER CAN TAP THE CONTROL LOCK PIN, OF THE OUTWARD OPENING DOOR, WHICH CAUSES THE DOOR LOCK TO BECOME DISENGAGED.
Consequence
THE DISENGAGED DOOR LOCK ALLOWS THE DOOR TO OPEN WITHOUTPRIOR WARNING AND ENDANGER OCCUPANTS NEAR THE DOOR IF THE VEHICLE IS IN MOTION.
Remedy
MODIFY THE VANDAL DOOR LOCKS WITH BLUE BIRD SUPPLIED KITS.
SEAT BELTS92V1560001992-10-194,385 affected
Defect
SAFETY BELT RETRACTOR LOCKS UP WITH THE BELT IN THE STOWED POSITION.
Consequence
WHEN THE RETRACTOR LOCKS UP WITH THE BELT IN THE STOWEDPOSITION , THE DRIVER IS UNABLE TO USE THE SAFETY BELTS, RESULTING IN INCREASEDRISK OF INJURY IN A SUDDEN STOP OR ACCIDENT.
Remedy
MODIFICATION KITS WILL BE SHIPPED DIRECTLY TO THE OWNER FOR MODIFICATION OF THE SAFETY BELT RETRACTOR.
Complaints by component
FUEL/PROPULSION SYSTEM
7
Total complaints7
What owners report
Verbatim reports filed with NHTSA, lightly edited for readability and with personal
information removed.
“* propane barrier tank bracket cracks at fastener locations * michigan state police identified as a violation *any fuel tank impact protection cage that fails to comply with fmvss301 * inspected by michigan state police, oem bus dealer *no warning, found on safety inspection”
“* propane barrier tank bracket cracks at fastener locations * michigan state police identified as a violation *any fuel tank impact protection cage that fails to comply with fmvss301 * inspected by michigan state police, oem bus dealer *no warning, found on safety inspection repaired by dealer…”
“* propane barrier tank bracket cracks at fastener locations * michigan state police identified as a violation *any fuel tank impact protection cage that fails to comply with fmvss301 * inspected by michigan state police, oem bus dealer *no warning, found on safety inspection”
“* propane barrier tank bracket cracks at fastener locations * michigan state police identified as a violation *any fuel tank impact protection cage that fails to comply with fmvss301 * inspected by michigan state police, oem bus dealer *no warning, found on safety inspection second crack 2-20-23 @…”
“* propane barrier tank bracket cracks at fastener locations * michigan state police identified as a violation *any fuel tank impact protection cage that fails to comply with fmvss301 * inspected by michigan state police, oem bus dealer *no warning, found on safety inspection second crack 1-2-23 @…”
“* propane barrier tank bracket cracks at fastener locations * michigan state police identified as a violation *any fuel tank impact protection cage that fails to comply with fmvss301 * inspected by michigan state police, oem bus dealer *no warning, found on safety inspection”
“* propane barrier tank bracket cracks at fastener locations * michigan state police identified as a violation *any fuel tank impact protection cage that fails to comply with fmvss301 * inspected by michigan state police, oem bus dealer *no warning, found on safety inspection”
Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL,
FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 1991 Blue Bird Conventional as of
July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page
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