NHTSA Recall 25V796000
Filed by Hyundai Motor America. Component: Fuel System, Gasoline. Reported 2025-11-17. An estimated 85,043 vehicles are affected. Recall repairs are free at any authorized dealer.
Defect
Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.
Risk
A melted fuel tank can leak, increasing the risk of a fire.
What the manufacturer will do
Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Owner notification letters were mailed beginning March 13, 2026. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 286. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 19, 2025.
Manufacturer campaign number: 286